影响江油轻烃回收装置C3收率的因素分析及其改进措施探讨Influencing factors analysis and improvement measures of the C3 yield of

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江油天然气凝液回收装置采取低温分离法回收天然气中C3以上组分,设计处理量为45×104m3/d,现天然气处理量40×104 m3/d。目前,中坝须二气藏呈高压气逐步降低、低压气逐步增加的趋势。原料气压力波动较大,高压气压力也由3.65 MPa降至约2.8 MPa,轻烃厂主要生产参数与设计值均存在较大偏差。此外,GB 11174-2011《液化石油气》于2012年7月1日正式实施后,新增对液化气中(C3+C4)烃类组分体积分数不小于95%的规定,对装置的生产操作参数、液化气产量及C3收率将产生一定的影响。目前,液化气质量在满足新国标要求的前提下,C3收率仅61.12%。为此,在不改变现有装置的条件下,借助计算机模拟软件分析相关参数的敏感性,针对装置现状及主要敏感因素,提出提高原料气压力、降低原料气温度、稳定脱乙烷塔再沸器温度、参数优化及进行工艺改造4种措施,以提高装置C3收率。Low temperature separation process was used for Jiangyou natural gas condensate recovery unit to recovery the components of C3 above in natural gas. The design treatment capacity is 45×104 m3/d, and now the practical natural gas processing capacity is 40×104 m3/d. At present, the Xuer gas reservoir indicates a pressure decrease trend for high pressure gas and pressure increase trend for low pressure gas. The feed gas pressure fluctuates significantly, and the high pressure gas pressure is reduced from 3.65 MPa to about 2.8 MPa. The main production parameters of light hydrocarbon recovery unit deviates from design value obviously. In addition, after the implementation of GB 11174-2011 Liquefied Petroleum Gas (LPG) on July 1st, 2012, it is required that the volume fraction of C3 and C4 hydrocarbon components should not less than 95%, which will influence the operation parameters, the liquefied gas production and the C3 yield. At present, by the premise of the liquefied gas quality meets the new national standard, the C3 yield is only 61.12%. Under the condition of existing equipment, the sensitivity of the relevant parameters was analyzed by means of computer simulation software. According to the current situation and the main sensitive factors, some measures were proposed to improve the C3 yield, which include improving the feed gas pressure, reducing the feed gas temperature, making the deethanizer reboiler temperature stable, optimizing the parameters and reforming the process. Jiangyou natural gas condensate recovery unit to take the low temperature separation of C3 recovery of natural gas components, the design capacity of 45 × 104m3 / d, the amount of natural gas handling capacity of 40 × 104 m3 / d. At present, the gas reservoirs in the second dam of the dam have been gradually reduced in high-pressure gas and the pressure of low-pressure gas has been gradually increasing. Raw material gas pressure fluctuations, high pressure gas pressure from 3.65 MPa to about 2.8 MPa, light hydrocarbon plant main production parameters and design values ​​are large deviations. In addition, GB 11174-2011 “liquefied petroleum gas” on July 1, 2012 after the formal implementation of the newly added liquefied gas (C3 + C4) hydrocarbon component volume fraction of not less than 95% of the provisions of the device Production operation parameters, liquefied gas production and C3 yield will have a certain impact. At present, the liquefied gas quality meets the requirements of the new national standard under the premise of yield of only 61.12% C3. Therefore, under the condition of not changing existing equipment, the sensitivity of relevant parameters is analyzed by means of computer simulation software. According to the status quo of equipment and the main sensitive factors, it is proposed to increase the pressure of raw material gas, lower the temperature of raw material gas, Device temperature, parameter optimization and technological transformation of four kinds of measures to improve the device C3 yield. Low temperature separation process was used for Jiangyou natural gas condensate recovery unit to recover the components of C3 above natural gas. The design treatment capacity is 45 × 104 m3 / d, and now the practical natural gas processing capacity is 40 × 104 m3 / d. At present, the Xuer gas reservoir indicates a pressure decrease trend for high pressure gas and pressure increase trend for low pressure gas. The feed gas pressure fluctuations significantly, and the high pressure gas pressure is reduced from 3.65 MPa to about 2.8 MPa. In addition, after the implementation of GB 11174-2011 Liquefied Petroleum Gas (LPG) on July 1st, 2012, it is required that the volume fraction of C3 and C4 hydrocarbons At present, by the premise of the liquefied gas quality meet s the new national standard, the C3 yield is only 61.12%. Under the condition of existing equipment, the sensitivity of the relevant parameters was analyzed by means of computer simulation software. According to the current situation and the main sensitive factors, some measures were proposed to improve the C3 yield, which include improving the feed gas pressure, reducing the feed gas temperature, making the deethanizer reboiler temperature stable, optimizing the parameters and reforming the process.
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