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不久前,美国金属冲压协会一个代表团,访问了日本24家汽车配件冲压厂,其中少数分属各汽车制造厂,大部份是专业的独立厂。访问报告中述及各厂的共同特点有以下几方面。 (1)车间与设备与美国同样产量的冲压车间相比,日本的占地面积约小20％,压机排列紧凑,并有较完善的自动生产线及送料系统。车间内除快换模具外,其它特色不多。 (2)卓越的文明生产厂区整洁异常,车间走道,所有设备及油漆的混凝土地面,很少见到油渍,工作人员都戴洁白或浅色的工作服及帽子。 (3)生产组装件为主车间的一半从事冲压,另一半用于组装(主要是焊接)。日本工厂宁愿供应组装件,因为可获利较多。
Not long ago, a delegation from the U.S. Metal Stamping Association visited 24 auto parts stamping factories in Japan, a few of which belonged to automakers, most of which were professional independent factories. The visit report mentioned the common features of each plant in the following aspects. (1) Compared with the stamping workshop with the same output in the United States, the workshop and equipment in Japan have an area of about 20% smaller, and the presses are arranged compactly, and there are more perfect automatic production lines and feeding systems. In addition to quick change molds in the workshop, there are few other features. (2) The excellent civilized production plant area is clean and tidy, the workshop walkway, all equipment and concrete floor of the paint, rarely see the oil stains, the staff wears white or light-colored work clothes and hats. (3) The production assembly is half of the main workshop is engaged in stamping, and the other half is used for assembly (mainly welding). Japanese factories prefer to supply assemblies because they can make more profits.