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Waste aluminum sludge, talc powder and clay were used to synthesize cordierite in this research. The impurities, such as Fe2O3, CaO, K2O and Na2O, in the raw materials have some influence on the structures and properties of the materials. In this paper, we mainly discuss the impact of impurity Na2O on the structure of cordierite, based on which the permitted amount of Na2O was determined. The results show that Na2O with the amount less than 0.6% has little influence on the cordierite formation; while when its amount increasing from 0.6% to 0.7%, the content of cordierite decreases from 86% to 84% and the permitted amount for Na2O in the raw materials is less than 6% with the best amount less than 0.3%. X’pert plus software analysis results show the impurity Na2O has no influence on the cordierite space group and only the lattice parameters vary slightly; but it has much influence on the structure of Mg-Al spinel and the lattice parameters are much changed.
Waste aluminum sludge, talc powder and clay were used to synthesize cordierite in this research. The impurities, such as Fe2O3, CaO, K2O and Na2O, in the raw materials have some influence on the structures and properties of the materials. In this paper, we mainly discuss the impact of impurity Na2O on the structure of cordierite, based on which the amount of Na2O was determined. The results show that Na2O with the amount less than 0.6% has little influence on the cordierite formation; while when its amount increasing from 0.6% to 0.7%, the content of cordierite decreases from 86% to 84% and the permitted amount for Na2O in the raw materials is less than 6% with the best amount less than 0.3%. the impurity Na2O has no influence on the cordierite space group and only the lattice parameters vary slightly; but it has much influence on the structure of Mg-Al spinel and the lattice parameters are much changed.