In-situ ZrB2-hBN ceramics with high strength and low elasticity

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ZrB2 ceramics with various hexagonal BN (hBN) additions up to 37 vol% were reactively densified by spark plasma sintering using powder mixtures containing ZrB2,ZrN and boron.ZrN-boron based additives effectively promoted the densification process,ZrB2 ceramics reached >99% relative density at 2000 ℃and an applied pressure of 60 MPa with only 5 vol% in-situ formed hBN,whereas the relative density of pure ZrB2 was only 91.2% at the same conditions.Increasing the hBN contents,the morphology of hBN grains gradually changed from quasi-spherical to flake dominated,which has substantial influence on their mechanical properties,In-situ ZrB2-10 vol% hBN ceramics demonstrated high flexural strength of 597 ± 22 MPa,relatively low Young's modulus of 406 GPa and good machinability,especially for the impressively large strain to failure (1.47 × 10-3) which is superior to most of their counterparts in the ZrB2 based particulate reinforced ceramics.
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