Study on welding power source used in intelligent control system for weld pool shape in pulsed GTAW

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This paper analyses the performance request of arc welding power source used in intelligent control of weld pool shape in pulsed GTAW, and develops a sample power source. The main circuit of the power source takes the structure of single ended inverter with two switches, and takes IGBTs as power switches. The working frequency of the inverter is set at 20(¨)kHz. The control circuit takes PWM circuit as center, and uses single chip computer to complete the manage functions such as the control of working sequence, setting and changing of the welding parameters, sensing of the welding states and communication with outside computer etc. The dynamic reacting time of the whole power is 1(¨)ms, the range of the output current is 5~250(¨)A, the precision of the output current reaches to 1 A. The power strikes arc by contacting workpiece under 5A, and have convenient interface with system computer. All above shows this power source is one with high performance.
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