FINITE ELEMENT SIMULATION AND OPTIMIZATION OF MULTISTAGE WARM/HOT FORMING FOR OUTER RACE

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A multistage warm/hot forming is simulated for the cross grove outer race of constant velocity joint, using athermo-mechanical coupled rigid viscoplastic finite element method, and specially some problem for process develop-ment and die design are analyzed. A forming test shows that computed results have good agreement with experimentalresults. Above obtained results can be applied to development of multistage warm/hot forming process and die designfor outer race.
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