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This research explored replacing acrylic core-shell impact modifier (AIM) by silica fume to toughen PVC. 100%, 75%, 50% and 25% of AIM (8 phr) were substituted by silica fume in PVC respectively, and then processed by dry blending and twin-screw extrusion. Severe silica fume agglomeration was observed by scanning electron microscope (SEM) in the PVC matrix when 8 phr pure silica fume was used and processed by screw speed of 20 rpm. Its tensile strength was thereby reduced by 38% comparing to unmodified PVC. The silica fume was successfully dispersed while the screw speed was slowed down to 10 rpm to give a stronger screw torque and a longer melt residential time in the extruder. The tensile strength was ’recovered’ to a level comparable to unmodified PVC. Impact test were performed on all formulations extruded at 10 rpm screw speed and synergetic toughening effect was found with 50% substitution and it had the impact strength that was comparable to 8 phr pure AIM toughened PVC.
This research explored replacing acrylic core-shell impact modifier (AIM) by silica fume to toughen PVC. 100%, 75%, 50% and 25% of AIM (8 phr) were substituted by silica fume in PVC respectively, and then processed by dry blending and twin-screw extrusion. Severe silica fume agglomeration was observed by scanning electron microscope (SEM) in the PVC matrix when 8 phr pure silica fume was used and processed by screw speed of 20 rpm. % comparing to unmodified PVC. The silica fume was successfully dispersed while the screw speed was slowed down to 10 rpm to give a stronger screw torque and a longer melt residential time in the extruder. The tensile strength was ’recovered’ to a level comparable to unmodified PVC. Impact test were performed on all formulations extruded at 10 rpm screw speed and synergetic toughening effect found with 50% substitution and it had the impact strength that was comparable to 8 phr pure AIM toughened PVC.