Hydrogen Embrittlement Processes and Al/Al2O3 Hydrogen Resistance Coatings of NdFeB Magnets

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After analyzing the phenomena and processes of hydrogen embrittlement of NdFeB permanent magnets,RF magnetron sputtering was used to fabricate Al thin films and then oxidized to form the Al/Al2O3 composite films on the magnets as the hydrogen resistance coatings.SEM and EDS were used to examine the morphology and composition respectively.Hydrogen resistance performance was tested by exposing the magnets in 10 MPa hydrogen gas at room temperature.The results show that the magnets with 8 μm Al/Al2O3 coatings can withstand hydrogen of 10 MPa for 65 min without being embrittled into powder.The samples with and without hydrogen resistance coatings have almost the same magnetic properties.
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