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Alumina/carbon black foam was prepared by mechanical foaming and aqueous gelcasting and used as precursor for the production of Al N powder. The foam with large open pores ensures homogeneous solid-gas reaction during carbothermal reduc-tion-nitridation (CRN) process. Further, the solid-gas contact is enlarged by oppositely feeding the foam and nitrogen in a vertical furnace. Solid-gas reaction efficiency of the CRN process was greatly enhanced when total porosity of the foam was ≥80%. XRD results revealed that γ-Al2O3 transformed to α-Al2O3 and then was carbothermal reduction-nitridationed to be Al N phase. Al N pow-der with an average particle size of less than 1 μm was synthesized at 1650℃ and contained 32.9wt% nitrogen.
Alumina / carbon black foam was prepared by mechanical foaming and aqueous gelcasting and used as precursor for the production of Al N powder. The foam with large open air content homogeneous homogeneous-gas reaction during carbothermal redution-nitridation (CRN) process. , the solid-gas contact is enlarged by oppositely feeding the foam and nitrogen in a vertical furnace. Solid-gas reaction efficiency of the CRN process was greatly enhanced when total porosity of the foam was ≥80%. XRD results revealed that γ-Al2O3 AlN pow-der with an average particle size of less than 1 μm was synthesized at 1650 ° C. and contained 32.9 wt% nitrogen. transformed to α-Al 2 O 3 and then was carbothermal reduction-nitridationed to AlN phase.