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A three-dimensional elasto-plastic finite element analysis of pre-twist process for a torsional axis made of 45GrNiMoVA steel, was carried out using a commercial finite element analysis code, MSC MARC 2001. The results show that the critical pre-twist strain angle is 0. 027 rad and the maximum elastic shear stress after pre-twist is 1 694 MPa for the torsional axis.