Load Allocation Research in a Manufacturing System

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Based on queuing theory, a nonlinear optimization model is proposed in this paper, which has the service load as its objective function and includes three inequality constraints of Work In Progress (WIP). A novel transformation of optimization variables is also devised and the constraints are properly combined so as to make this model into a convex one from which the Lagrangian function and the Karurh Kuhn Tucker (KKT) conditions are derived. The interior-point method for convex optimization is presented here as a computationally efficient tool. Finally, this model is evaluated on a real example, from which such conclusions are reached that the optimum result can ensure the full utilization of machines and the least amount of WIP in manufacturing systems; the interior-point method needs fewer iterations with significant computational savings and it is possible to make nonlinear and complicated optimization problems convexified so as to obtain the optimum.
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