Characterizations and Catalytic Properties of Transition Metal Ions Incorporated in Mesoporous Mater

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Mesoporous materials typified by MCM-41 possess well-ordered mesoporous channels with controllable pore sizes from 2-30 nm, and are expected as desirable materials for catalysis.However, silicious mesoporous materials generally do not have sufficient intrinsic catalytic activities.Thus many studies have focused on introducing catalytically active sites. It is expected that different synthetic methods would result in different coordination structures of metal cations introduced in MCM-41, and thus different catalytic properties in catalytic reactions. The author's group has used two methods, i.e., direct hydrothermal synthesis (DHT) and template-ion exchange (TIE), for the syntheses of V-, Fe-, and Cr-MCM-41 and applied them as catalysts to selective oxidations of hydrocarbons. This paper highlights the characterizations of the coordination structures of these metal cations introduced into MCM-41 by the DHT and the TIE methods, and the structural-property relationships of these metal ion-containing MCM-41 materials in selective oxidation reactions.MCM-41 was prepared by hydrothermal synthesis using hexadecyltrimethylammonium bromide and sodium silicate as the sources of template and silicon, respectively. In the DHT method, metal cations were directly added into the synthesis gel before hydrothermal synthesis, while the exchanging of metal ions in ethanolic solutions with the template cations contained in the uncalcined MCM-41 was performed in the TIE method. XRD and N2-adsorption measurements showed that the mesoporous regularity was not destroyed with both synthetic methods for all the metal ion-containing MCM-41 with appropriate contents of metal cations.For V-MCM-41, the characterizations with mainly EXAFS suggested that V5+ cations were in tetrahedral coordination and mainly incorporated inside the framework of MCM-41 to substitute Si4+in the samples by the DHT method. Tetrahedrally coordinated Vanadyl species were also obtained by the TIE method, but the VO4 was dispersed on the wall surface of MCM-41. The V-MCM-41-DHT showed higher selectivity in the partial oxidations of C3H8 and i-C4H10 to alkenes and acrolein and methacrolein, but the V-MCM-41-TIE exhibited better catalytic activities in the partial oxidation of CH4 to HCHO and the oxidative dehydrogenation of C2H6.For Fe-MCM-41, EXAFS studies indicated that the DHT method also resulted in Fe3+ cations incorporated inside the framework of MCM-41 if iron content was lower than ca. 1 wt%. However,aggregated iron oxides with iron in octahedral coordination were mainly observed in the calcined Fe-MCM-41 by the TIE method. In the partial oxidation of CH4 to HCHO with O2 and the epoxidation of styrene with H2O2, the Fe-MCM-41 by the DHT method exhibits remarkably higher catalytic performances than that by the TIE method.Chromium could not be incorporated inside the framework of MCM-41 to substitute Si4+, and both synthetic methods led to surface chromate species. However, the DHT method resulted in only monochromate species on the wall surface of MCM-41 while polychromate species existed over the sample by the TIE method as indicated by the UV-Raman spectroscopic studies. The two types of Cr-MCM-41 exhibited distinctly different catalytic behaviors in the partial oxidation of CH4 with O2.The Cr-MCM-41-DHT was remarkably more selective towards HCHO formation.
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