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A recrystallization and partial melting (RAP) process was introduced to prepare the semi-solid 7075 aluminum alloy used for thixoforming. In order to obtain an ideal semi-solid microstructure, a series of extrusion experiments were conducted to comparatively investigate the optimum extrusion process parameters. Commercial 7075Al alloy samples were firstly extruded with varying extrusion ratios below the recrystallization temperature followed by homogenization, then these samples were reheated to the semi-solid state and held in the range of 5 to 50 minutes. The experimental results show that varying process cause the difference in the deformation degree and microstructure for as-extruded samples, resulting in various semi-solid microstructure. It is verified that the formation of equiaxed grains in semi-solid microstructure depends on recrystallization behavior of extruded samples during partial melting. Both relative high extrusion temperature and low extrusion ratio lead to high volume fraction of recrystallized area, thus entirely equiaxed solid grains in semi-solid 7075Al alloy samples can be obtained finally. In addition, Ostwald ripening was determined as the dominate coarsening mechanism of solid grains in semi-solid state for this 7075 Al alloy during the RAP route. The influence of pre-deformation on recrystallization behavior of this 7075 Al alloy was discussed in detail.