Particle size segregation in hopper at a bell-less top blast furnace with parallel hoppers

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Owing to a certain angle existing between a belt conveyor and the parallel hoppers,and the hoppers localizing away from the centerlines of a blast furnace,particles size segregation is likely to happen in a bell-less top blast furnace with parallel hoppers.Mastering the law of particles size segregation in hoppers could help to choose better charging parameters and optimize production and technical indices.As for the previous works on burden segregation at a bell-less top blast furnace with parallel hoppers,more attention was paid to the falling point segregation and the circumferential mass flow segregation while charging from the tilting chute,but ignoring the particle size segregation in burden hoppers as burden falls from a belt conveyor,which is the right basis of analyzing the former,and plays a significant role in controlling the gas distribution in the blast furnace.The present work takes ternary mixtures of coke in three different particle sizes to simulate the size segregation of the coke charged into the hoppers by experiments.The effect of the main striking point on size segregation is also investigated.The research shows that there exists a good linear relation between segregation coefficient k and the dimensionless main striking point when using the equation C = C_0~k to express the degree of size segregation in hoppers.The linear relation is proposed for the first time and provides a new way to predict the size segregation in hoppers,which forms a theoretical basis and technical support for reducing the size segregation degree in hoppers. Owing to a certain angle existing between a belt conveyor and the parallel hoppers, and the hoppers localizing away from the centerlines of a blast furnace, particles size segregation is likely to happen in a bell-less top blast furnace with parallel hoppers. Mastering the law of particles size segregation in hoppers could help to choose better charging parameters and optimize production and technical indices. As for previous work on burden segregation at a bell-less top blast furnace with parallel hoppers, more attention was paid to the falling point segregation and the circumferential mass flow segregation while charging from the particle size segregation in burden hoppers as burden falls from a belt conveyor, which is the right basis of the analyzing the former, and plays a significant role in controlling the gas distribution in the blast furnace. The present work takes ternary mixtures of coke in three different particle sizes to simulate the size segregation n of the coke charged into the hoppers by experiments. The effect of the main striking point on size segregation is also investigated. The research shows that there exists a good linear relation between segregation coefficient k and the dimensionless main striking point when using the equation C = C_0 ~ k to express the degree of size segregation in hoppers.The linear relation is proposed for the first time and provide a new way to predict the size segregation in hoppers, which forms a theoretical basis and technical support for reducing the size segregation degree in hoppers.
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